It looks like there is a problem with newest firmware. I was trying to run calibration after firmware update, but it can not even start, can not even load filament. At the same time it prints with this same filament. Really weird.
I can’t get great photos, but I think the filament is just bad. It feels very bumpy and wavy if I run it through my fingers, not like every other roll so far.
Some bumpiness can be normal. Usually though on loaded filaments (Wood, CF, etc.). You could however take a pair of calipers to check the mean diameter and ovality. Those kind of defects are rare, but they do happen.
Considering the failure pic’s, is your chamber temp above 35°C? In that case, heat creep may be occuring.
Another potential cause for this type of failure can be a partial nozzle clog. In particular if it is travelling down from the extruder or even the PTFE’s.
I’m still trying to troubleshoot the problem, but so far it seems to be occurring on all four P1S’s I have. I spoke too soon about the filament being the problem as another roll started doing it too, just not as bad as the pictures.
So far the only thing all four printers have in common is I just updated them all this morning to the newest firmware. Going to revert/calibrate them all and continue testing.