PSA — Check Your H2D Purge Wiper Assembly — Toolhead Damage Risk!

Hi everyone — I wanted to share an important factory assembly issue I discovered with my new H2D printer that could lead to serious damage if not caught early. My printer was shipped with the Purge Wiper Assembly installed incorrectly from the factory, which caused the toolhead to become trapped during the purge and clean cycle — resulting in significant damage to the printer.


What Happened:

While beginning to print, I noticed loud banging noises coming from inside the printer during the purge and clean cycle. After stopping the print and inspecting the toolhead area, I discovered that the Purge Wiper Assembly on my machine had been installed incorrectly at the factory.

Due to this misalignment, the toolhead ended up getting caught behind part of the wiper assembly during the cleaning cycle. This caused the toolhead to become stuck and thrash violently — ultimately leading to damage, including broken wiring on one of the hotend heaters.


What to Look For:

To help others identify this issue quickly, I’m attaching two pictures to this post.

The first is from the Bambu Wiki showing how the Purge Wiper Assembly should look when installed correctly - notice that the pins shown with the red arrow need to be inserted into the chassis:

The second is a picture from my printer showing how the Purge Wiper Assembly was installed incorrectly from the factory. When looking at this photo, notice how the plastic pins were not inserted into the holes in the chassis, as shown in the Wiki reference.

Because the assembly was not installed properly, with the pins left protruding externally instead of seated into the chassis, this caused the metal bracket portion of the wiper assembly to be misaligned. As a result, the toolhead became trapped behind the metal bracket during normal operation, leading to the damage I experienced.


Why I’m Sharing This:

I’m sharing this experience so that other new H2D owners can check their printers and hopefully avoid the damage and downtime I unfortunately experienced. This was a factory assembly mistake — not something caused by user error — and it’s a very easy thing to inspect before leaving the factory.

What I also want to share — so others know what to expect — is that troubleshooting this issue took a substantial amount of my own time. Since Bambu does not offer any phone support, I spent hours diagnosing the problem on my own before I even felt comfortable submitting a support ticket. Due to the complexity of the problem and the amount of documentation I wanted to provide, it took me a lot of additional time to prepare the detailed ticket with logs, photos, and videos.

After submitting the ticket, I tried to follow up using Bambu’s “24x7” online chat system, but I received a message saying that chat was only available during business hours — although those hours were not specified. When I was eventually connected to a chat representative, I was told they could not do anything further to assist me and that I would need to wait 2-3 business days for my ticket to be reviewed by the support team & since it was a Friday the clock wouldn’t start ticking until Monday.

Given that I have invested nearly $3,000 into the printer and accessories, and considering the amount of time I’ve spent troubleshooting, documenting, waiting for support, the downtime involved with shipping replacement parts, and the time I will ultimately need to spend repairing the printer myself — I asked if they would consider providing me with a gift card as a goodwill gesture. The chat representative informed me they were unable to offer any compensation.

While I understand policies are policies — I do feel it’s worth mentioning that with the release of the H2D printer, Bambu is clearly entering the higher-end market segment. However, their customer service experience does not yet reflect that shift. In this price range, I would expect a more elevated level of support — perhaps even in-home service — similar to what other premium electronics manufacturers offer for products like large televisions or appliances.

Hopefully this post helps someone catch this issue early and avoid going through the same situation. I still think Bambu makes an excellent product, but I believe it’s fair to say that their service model has not quite caught up to their growing presence in the premium market.

If anyone has questions or would like to see more details of what I found, I’m happy to share.

Wishing everyone safe and successful printing!

  • Domenic

Such a kind way of stating it!

It doesn’t state the hours but it does work off of GMT+8, Shenzhen time iirc. I’ve found their chat to be the most effective way to get quick support, as emails can take over a week sometimes, you’ll just have to be up late or early to reach them depending on your time zone

I had a similar issue, caught it early though.
As this installation is just clipped inside, and fixated with 1 screw, it must got loose during shipping and the right side of the assembly was not properly clipped in anymore.

So much then for their stated quality control and testing every printer before shipping.
Another shortcut taken to make profits…

Thanks for the elaborate post and solutioning!
It’s unfortunately indeed that the customer support is not OK. Hope they improve on this soon.

I’m sorry but I’ve got to ask. Was it not obvious when you looked in the printer? It looks really obvious from your image. I’m struggling to understand why that would take hours to find. I guess with the extra stress of the moment it might be easier to miss.

Fair question. Out of the box I just calibrated everything and started printing. It worked like a champ for several days printing most of each day & evening without a hiccup. I never even focused on those tabs sticking out.

Now that makes more sense. I thought this was immediately when you started using it, not after a few days. Much easier to miss then.

I looked at the wiper assembly and read the bambu wiki on replacing the unit. The 2 rear screws are called out to be located at the top of the oval slots. I’m wondering if those came loose, it would enable the front ears to lift up and out during a nozzle wipe or a bit of a jam of some purge poop.
I checked mine and one was loose, the other just barely snug. I also had one of the 4 belt tension screws loose.

When I had the problem both screws were in tight. Good news is that Bambu support sent me all of the needed parts for the repair and all is good now.

I’m thinking the wiper assembly was correctly installed, however the toolhead ripped it out of it’s seating. I had the same issue as the OP, but I looked at previous picture of inside my H2D, and purge wiper assembly was correctly installed. I have no idea how the tool head moved the assembly with those tabs now outside of the proper seating area with the screws still intact. Took me 3 days to get everything fixed so I could print again. Is this a SW bug?

From my experience there is a tolerance issue between the moving upper “V nozzle wipe” bracket and the lower “dimpled” fixed one. I heard a few large clunks on my first few prints then watched closely. Checking this forum and my printer I saw the assembly was seated correctly from the factory, but there was an interference between the transverse motion of the upper bracket, shown in green with the fixed lower bracket. The collision point was shown by the red line. Upon the assemblies removal I could repeat and feel the interference. As this was fabricated from fairly light gauge sheet metal I very carefully skewed the colliding edge of the lower bracket down by ~.75mm with pliers sufficiently to remove any more collision and the whole assembly has functioned fine 3-2 weeks later.
It was more akin to chamfering the leading edge away from the upper.

Yes, I’m seeing considerable wear in the paint as a result of friction in this same area. I suppose I’ll need to investigate further.

I did what you suggested, and holy smoke it is so much quieter now. Thank you!

Now just the problem of how to make the two cutter pins quieter…

Yikes! I stumbled across this post and im thankful that I did. I received my H2D yesterday and have only printed one thing on it so far. I went to load some external filament and heard a pop sound. Looked inside the printer, and saw the plastic nozzle wiper had popped out and was now sitting on the heating bed. Was doing some googling to find out why it would do that, and came across this post. Checked my purge wiper assembly, and sure enough, mine is also installed incorrectly :frowning: Thanks for sharing.

thanks so much for this post the same thing happened to me and have been going crazy cause lack of info on the h2d what other things got damaged if you dont mind me asking i hope one of the motors didnt get damaged on mine

Literally just happened to me… the bed was rising up during calibration and nearly snapped it off… only had the thing for a week… figured it out thogh… was curious if anyone else had this problem and apparently its more common than i thought…

In my case the hot end cover thing was bent into a pretzel and the wiring harnesses to the heaters on the heads got torn out. Before I opened the ticket I researched their docs and identified all of the parts in and around the kill zone and in my ticket text I said I wanted all replacement parts for anything and everything if it was confirmed broken or not.

To their credit Bambu sent me everything I asked for including new hot ends and even a few silicone socks for good measure essentially arming with whatever I could possibly need during the repairs. They didn’t hesitate so at least I didn’t have to fight with them as I expected.

For those searching later, I received my printer in April, printed on it almost daily for three months and noticed no problems until yesterday when the black rubber nozzle wiper was being knocked off EVERY print, and it quickly progressed to the toolhead getting suck on the metal part of the assembly. Then I came across this and saw the entire assembly had been installed incorrectly like in this photo.