Support Filament --> PETG for PLA and PLA for PETG and more

Hi, there, very nice information in this thread, AMS is on the way and I will try asap. Just a couple of questions:

1 Using PETG as a support material, when the printer change the filament from PLA+ to PETG also change the temperature according to the filament settings ?

2 If it change the nozzle temperature change also the bed temperature ?

3 I print PLA+ at 220 c° at what temperature should I put PETG ? "270 C° ?

Thank you so much

  1. yes
  2. no
  3. try something between 240 und 250

Top, thank you so much Sir

im having the issue with the high flush volume. the high volume flush between filament changes is getting stuck on the door, and eventually hits the nozzle. is there a setting to make the printer break a 800 flush volume into smaller increments with multiple wipes and flushes?

Hi there, I just found this discussion, tried it last night on a small functional part I make, and for me the petg works a lot better than the Bambu support filament, on my X1C, settings almost exactly as above. I have been struggling with the under side of my parts that need support being quite ugly for a long time. The area is mostly covered by a screw so not a huge deal.
And now because of this technique it’s 95% improved! Nice!
But now I am questioning my decision to order the A1 mini w/o the AMS. I was thinking of using that to run my common pla parts, and save on wear and tear on the X1C…

Good results with what filament?

ASA and using PETG as a support interface.

Hi there, I am doing a print using PLA+ and PETG as a support, 2 top interface, I have noticed that during the 2 interfaces with the PETG the nozzle fan was stopped. Why ? Because in my PETG profile my setting is no fan for the first 3 layers, so 2 are not enough ?

Is ok or I need to create a petg profile for the support ?

This worked flawlessly. I went a little overboard on the purging and might tune that down some, but this definitely solves one of my biggest 3D printing gripes.

I just did the test (PETG in support for PLA), and it works incredibly well… Much better than Bambu’s W, with the W my parts were brittle at the supports, I think, thanks to this forum which I have just understood for what, it is certainly, because the level of purging of the W is not sufficient enough!

Hi

Very intersting thread! Recently I did a lot of printing with support involved. I use PLA-CF with PETG as interface layer, which works very well.

Well, the more you dig into the topic, the more flaws you will find.

I had some issues with Bambulab Studio, which I describe here:

This is pure software and should be solved soon by bambulab.

I never had trouble with clogging. However, I’m also concerend about the loss of structural strength. Often it will not be noticed, because the part is strong enough. But for sure there are some situations where you just need all the layer bonding strength possible.

Does anybody know the volumetric flow of the flusing? Maybe the flushing volume could be significantly reduced if flushing would be done at a much higher flow rate (higher than for printing with the same material)?

If even 999 mm3 will not be enough to get the regular layer bonding, this would be a real bummer!

I’m trying to understand what is happening whilst my X1C is flushing, changing from silk PLA to PETG (as the interface filament).
Silk PLA prints at 230C. When it’s time to change to PETG, it pulls the PLA back into the AMS, but then actually LOWERS the temp to 220C when it starts to push PETG through. After it’s pushed through PETG, it wipes, pushes more PETG through (still at 220C), then wipes again, only THEN raises the temp to 250C (as per the start gcode setting), pushes more PETG through again, before it finally prints the interface layer.
Then the same in revers when switching from PETG back to PLA. Lots of filament wasted it seems and worried that the I’ll get a PETG clog when it’s pushed through at 220C.

Anyone able to explain the multiple flushes at lower temps?
Thanks.

It uses the Min/Max temp settings from the filament definition. You should change those to ensure that throughout the change the temperature remains above the lowest melting temp of the two materials and that materials maximum temp. I always set both materials to the same min/max temps inbthese cases.

In the gcode it has a set temp for loading and unloading filament, from what I have seen it does not look at what filament is being loaded or unloaded.

Thanks but that’s not quite what seems to happen here.
Silk PLA max temp in filament settings is 240C, print temp is set to 230C
PETG max temp is 270C, print temp is set to 255C

What my printer does during the change from silk PLA to PETG or vice versa is:

  1. Flush @ 220C
  2. Flush @220C
  3. Flush @250C (which is set in the start gcode)

I haven’t made any gcode or profile setting changes and do not understand
a) why is it flushing 3 times? (@silver118822, is this the unload, load, flush sequence? But it seems to be pushing filament through at each occasion.)
b) why flushing at 220C (which is neither the flush, the print or the filament max temperature)

You are entirely correct.

My apologies for the likely outdated lessons learned I picked up during PLA, PETG, BVOH trials using Generic material settings between late September, Mid-November.

I can indeed confirm that my current print using Bambu PLA Metallic and Bambu PETG Basic and sliced with Orca 1.9 has exactly the same settings and behaves exactly the same as yours.

Looking at the gcode, I remember that back in 23 I was able to resolve my heat creep issues when I spotted the temperature settings being set as variables in the manner I originally described. However, I was using Generic material settings at the time which needs to allow more flexibility than a single brand.

While I did spot the pulsing flushing implemented in the gcode generated by the slicer (implemented to avoid poop chute issues with high flush volumes: no extra waste but you may want to look at the volumes you set), I was actually not able to correlate the gcode settings (in particular M620) to what I am seeing with my printer (temps in gcode are higher, so maybe I am looking at it wrong).

Maybe somebody with better gcode and Studio/Orca experience than me is able to provide a better explanation?

I’m currently using up the sample spool of Bambu’s Support for PLA that came with the printer. It works well but my plan when I’m out of it is to try PETG.

I have a specific question though. I’ve skimmed through this thread but didn’t see the answer:
While I understand that bridging PLA over a support interface of PETG should work wonders even with 0% layer adhesion, my concern would be when it’s not a bridge, but something that would print entirely in the air without supports. Like Gandalf’s left hand in the photo. If it doesn’t adhere at all to the interface layer, I expect it would not yield a very good result. Can anyone confirm that too will work fine with PETG?

I had a similar case last year where I wanted to print a PETG “island” on BVOH. It led to the nozzle happily pushing the “island” around on its bed.
In the end, I used Primitives to build two dedicated, solid supports with hard interfaces to stabilize the “island” while the support material was used for droop prevention with manual tree support, BVOH support, 0.0mm separation.
That allowed me get a good print despite the support interface material not adhering to the model…

1 Like

Does anyone know a reason why the PETG interface layers might be curling up and sticking terribly to the PLA supports?
I’ve been thinking it might be simply due to PETG and PLA being so “unsticky” to each other that the printer simply can’t lay down the PETG first layer of the interface properly on top of the PLA supports, but many people here and elsewhere have had success, so I’m wondering if it’s something I’m doing wrong?

The settings I’m using are:
Support interface speed: 10mm/s (have tried from 10 to the default of 80mm/s)

Top and Bottom Z distance: 0mm
Base pattern spacing: 1mm (have tried from 1 to the default of 2.5mm)
Top interface layers: 3 (have also tried the default of 2)
Interface pattern: Rectilinear (have also tried the default of concentric)
Top and bottom interface spacing: 0mm
Support/object xy distance: 0.5mm (have also tried the default of 0.35mm)

Purging volumes: 800mm3 both ways between PETG and PLA (although I think in this case this isn’t a factor for the interface layers not sticking to the PLA and curling up, because if there were any residual PLA left in the nozzle, then it would make the interface to support adhesion better not worse)

I’m using snug supports in this case, but I’ve had issues with other support types as well.
I’m printing with a Bambu Lab A1 using Bambu PLA Basic White and Bambu PETG Basic Black, which has been dried for 8 hours at 55C in a filament dryer before printing.
Temperatures are the default of 220C for PLA and 255C for PETG.

Here’s some pictures of what I mean by the terrible interface layer quality:
2nd interface layer:


3rd interface layer:

1st layer of the main print on top of the 3rd interface layer:

1st interface layer:


2nd interface layer:

As you can see, there are a ton of PETG blobs and spikes sticking up from the interface, which will inevitable get printed on by the main white PLA, which means lots of bits of PETG get trapped inside the main PLA print which will weaken it. Also because of this, the surface finish is not great on the overhangs printed on top of the interface layers, and the supports do not come off fully cleanly, with little fragments of PETG left behind that need picking off individually with pliers, and even then there are some trapped bits of PETG that are impossible to remove.

Also, this level of quality is only because I slowed down to 10mm/s and added a 3rd interface layer. Using the defaults, the results are even worse, and sometimes result in complete print failure from the PLA not being able to be laid down properly on the PETG interface due to the blobs, and the nozzle then catching the curled up PLA and PETG mess.

1 Like

Hi there, I made a quick test design with my settings. Hope it helps!
Thanks to Jim-Knopf for the settings :+1:

(Support Filament Testmodel - any PETG as support for PLA and more by PrintMich - MakerWorld)