Weird layers. Z-Axis?

Hello makers.
I have the a1 on irregular usage over the course of 8-10 month i guess.
Lately all my prints, doesnt matter the profile ,filemant or nozzle, are all messed up like you see in the pictures.

Someone on reddit pointed me towards a bended z axis, but how? and why now,after several good prints?

Would appreciate any sort of feedback. Thanks in advance.

Here are the problems :




here are earlier prints:


both z rods :




Clean and re-grease the Z rods. The way a “ball screw” mechanism works, too much lubricant on the screw can cause positioning errors same as not enough lubrication. If those white blobs on the screws are where the Z axis is sitting when it’s printing your example prints, that’s almost certainly the problem.

I don’t think a bent screw would cause the problem, but you can see this for yourself by just running the Z axis up/down and watching the screw to see if it’s wobbling as it rotates. But if you haven’t dropped the machine or beat on it with something heavy, I don’t see how the screws could spontaneously get bent enough, so I am almost certain you’re not going to see wobble and “bent” isn’t your problem.

Thank you for your reply. I did as you suggested and tried 2 prints. Both remained in the same, bad quality :frowning:

Do you have any other things I might try?

No change at all?

I don’t know enough about how the A1 is built to suggest anything else. The issue you’re having looks like a highly-repeatable Z axis error. If there’s a belt that drives the screws, you might check that to see if it’s damaged and/or if there’s some printing debris stuck to it, or maybe one of the pulleys the belt rides on is wobbling…

I don’t think it’d help, but you should probably try doing a full recalibration of the printer.

Nothing,no.

Alright, I will try that route within the next week,since its seems like a big task to get into.

Thanks for your help !

So got finally time to do everything you said and… nothing.
No debris, no damage. Calibration did nothing, aswell as default setting for everything and resetting the printer.
What i noticed is some “clack” sound. I’ve recorded a little part of the standard cube print and near the end of the 1 min video you hear the sound.

Any further ideas? :frowning:



Did you manage to solve the problem? Because from what I can see, I have the same issue…

I’m sorry for the delay.
Yes, I have the problem solved. But I don’t know for sure sadly what it really was in the end. I changed so incredible much and sometimes 2 things at a time.

My guess is it was a filament thing. Either some buildup from changing between petg,abs and tpu, or some faulthy filament,in my case abs.

If I recall correctly I stopped bothering, needed a few functional,non good looking prints anyways, so kept printing AND HOT IT IS. Somewhere along the line I GUESS with a lot of new spools it went away.

Sorry if this is not helpfull probably to you, but I wanted to atleast reply .