Bambu Studio part shrinking after slicing

I printed this correctly on my Ender 3 Pro, so I know the part is ok. I must be missing a setting in Bambu Studio. When I view the object is looks correct, but then when I slice it the male side of the dovetailing shrinks. I printed it anyway, and all the dimensions are spot on, except the male side of the dovetailing. It is too small just like Bambu Studio showed in the Preview. I tried changing Wall Generator from Arachne to Classic, but it had no difference. Any thoughts on which settings I should look at?

Thanks!


What nozzle size are you using?

The stock .4mm nozzle.

And both parts are that close as part of the original STL? Try splitting them further apart using the cut feature

You will find your solution in the X-Y adjustment in quality settings. Your options are global or object but by-object lets you get more granular.

X-Y Hole makes adjustments for enclosed shapes whereas X-Y contour makes adjustments to outer shapes. In your case since it’s the perimeter dimensions you want to adjust, use contour.

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Here’s a handy little trick I learned that will speed up your experimentation and save time and filament. This works wonders when doing slotted or tabbed inserts, I discovered this when printing my own P1P enclosure and ran into tolerance issues with the snap tabs and it should be noted that those 3MF files were tested and supported by Bambu themselves. Nevertheless, they were not perfect and filing or tuning was needed.

Here’s the HOW-TO

  1. Find the section of your model with the tabs you want to snap together.
  2. Using the slicers’s cutting tool, cut out only those sections and create a test set of objects.
  3. Then experiment on those using X-Y and you’ll have your adjustment dialed-in in as fast as you can say “Bob’s your Uncle”. (use +0.1 for increase of 0.1mm and -0.1 for shrinkage of 0.1mm across the entire dimension of the part.)

Furthermore, once you have that dialed in, save that in your filament profile. You’ll need it later for any precision fitment work for two parts you want to fit together

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In my case, I created a simple set of rectangles using primitives and negative parts within the slicer. No CAD work needed but if you have CAD you can dial-in real precise numbers. The test print I created is only 3mm tall and the results it produces is under five minutes thus allowing me lots of time for trial and error. You’ll want a set of calipers if you don’t already have one(between $9-$25 on Amazon). Then measure your objects

Here are the calipers I purchase four years ago. They were OK.
https://a.co/d/hneLYrY

Then I upgraded to full metal with large text and backlit. I love these things as I prefer to work in a light-subdued office.
https://a.co/d/8uPjrfL

If you want even greater precision.

The slicer’s primitives’ tool is admittedly a blunt instrument. Here’s a series of quick and dirty calibration parts I create in ONSHAPE each time I need them so grab these now if you want them because they will always be changing. The link is subject to frequent changes as I use this as a scratchpad

Look for the tab marked Calibration bar and export it to a STEP file then import into Orca or Bambu Studio. Remember STEP is far more accurate than an STL file.

The tabs on this model are marked based on exactly what I dialed into the CAD drawing. The tab above it is identical to the box inside.

  1. Print it.
  2. Measure the inner outer tabs and holes with the calipers
  3. then make X-Y adjustments and
  4. repeat until you get it where you want.

You can print up some tolerance coins off Printables and Thingiverse. But in my view, the do not provide anything meaningful other than what the slicer was told versus what it output.

Rather than printing up and wasting filament on an entire coin. Just print the 0.10 and 0.15 segments to see where your uncalibrated filament falls. Then use the tab above to truly dial-in filament compensation.
https://www.printables.com/model/471252-tolerance-coin-split-up

4 Likes

No, they aren’t normally that close together. I put them that close for the pictures to show the size difference before and after slicing. Also, thank you for your quick responses. I appreciate it!

Thank you very much for that in-depth and detailed answer. I am going to review everything you said, and see what I can do. Thank you again!

Seems to have solved my problem! Thanks again everyone for everything!!!

There were several suggestions posted. For the benefit of others who might encounter this issue, could you say exactly what you did that corrected the problem?

Ikraus, you are correct, Olias listed a lot of information. However, their first sentence says what the solution is lol

No worries though, there is a lot to go through there. I re-read it several times before fully understanding MOST of what they said. The X-Y contour adjustments did fix my problem, and the pieces now fit together correctly. I set X-Y contour to .15 to fix my problem. However, any other machine might need a different number. The rest of their information mainly talks about how to implement the the fix in a efficient way, and how to zero in on perfect calibration. All VERY useful information. I would make their information a sticky on the forum if I could!

Thanks again to everyone! What a great community!

Cannot thank you enough for all of the information you’ve shared. This is the kind of help that many people need, but a lot of experienced people don’t bother sharing.

Your information and help is much appreciated, and other people in this thread have commented on that fact. Hope you have a great Christmas and New Years.