Extruding issue

Hi i have been having a problem for the last few days

i have printed many many things with my printer with no issues , printer has about 1500Hrs p1s

when suddeny while re printing somthing i have printed many times with the same filliement it did this (picture below)

Whats App Image 2026 08 09 at 14 01 55 hosted at ImgBB — ImgBB

This is a video of the issue

https://youtube.com/shorts/UuwSOGKD9Mc?feature=share

  • Printer model used: p1s
  • Slicer settings used
  • Type of filament used >> pla basic
  • Photos that clearly show the problem >> Above
  • .3mf file (if the file can be shared)
  • Any potentially useful information that is related to the problem

i have changed the nozzle to a .04 hardened steel i have tried a few of my filliments 90% of mine are bambu lab basic pla

i have taken out the extruder gears and cleaned them and lubed them i made sure not to get the lube where it isnt meant to be (the gears still look great)

I even swapped my TH board because i was having hotend nozzle fan issues.

i have unclogged multiple times

Do i need new extruder gears even though they dont look worn?

Thank you in advanced

If your extruder gears wear, they slip against filament and grind into it.

What your video shows is the gears gripping the filament extremely well but are not able to feed it as fast as they are trying to turn - so definitely not a wear issue.

I’m having trouble following all the troubleshooting steps you’ve taken, are you saying you’ve replaced the nozzle to try to fix this issue? Or you previously changed it to a hardened steel nozzle before the problems began?

It looks to me like you have a partial nozzle clog. The nozzle isn’t flowing as well as it should be, but the extruder is still trying to force it in at the usual speed, causing the stepper to skip like that.

One test you can do is run the same print but set the speed to 50% - you should see the quality improve somewhat.

If it is a clog, doing several cold pulls will be the best solution to clear the obstruction.