Guys, please get yourself a 0.2 nozzle now!
I got it years too late!
Not only does it print great, it will also save you tons of time and worries!
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Tolerance
The first time I used the 0.2 nozzle my settings were all wrong (I couldn’t wait to try it out), but to my surprise the print result was still great!
Soon I found that, unlike the 0.4 nozzle, the 0.2 has extremely high tolerance.
You can have totally wrong settings for printing speed, temperature, etc. and still get a perfect result with a 0.2 nozzle.
I spent years fine-tuning the 0.4 nozzle just to get good results. Now all those worries are gone—simply set it to max speed and print. -
Speed
Many people complain that the 0.2 nozzle is too slow, which is not true (at least not entirely).
The issue is that the factory default settings for the 0.2 nozzle are way too conservative.
I found (I don’t know why) that unlike the 0.4 nozzle, the individual speed settings (inner/outer/infill etc.) on the 0.2 DOES NOT matter. Only the max flow rate needs to be considered.
Practical way: test and set your filament’s max flow rate (normally 4–5 mm³/s) and lock it. Then in the print settings, set all speeds to the printer’s maximum (500 mm/s, except for overhangs).
Because it prints faster in difficult areas vs 0.4 and uses less material, you can get similar print times compared to a 0.4 nozzle. -
Filament
When printing at similar strength (0.2 × 4 walls vs 0.4 × 2 walls), the 0.2 nozzle uses about 20% less filament. I’m not 100% sure why—partly because it wastes less material in thin areas and infills. -
Quality
Needless to say, it prints glass-like surfaces—smooth sides and tops even at crazy speeds.
The 0.2 nozzle is so fine that it hides minor defects much better than a 0.4 nozzle.
The super-fine results I used to spend days tuning a 0.4 nozzle for now come easily, and even better. -
Addon
The K-factor (PA value) is about 5 times higher than on a 0.4 nozzle. It’s around PA ~0.2 (a crazy number) for most filaments I’ve tried.
The 0.2 nozzle doesn’t like “smooth speed” (it prefers constant high speed all the way). After you set the correct PA value, consider turning “smooth speed” off (or set velocity adaptation to 999999).