I might can chime in here as I print a lot of ASA. The one thing is that my prints are functional models, but strengths is not super important so these settings are bit aggressive for a part that needs super strong layer adhesion.
I have used PolyMaker and FilamentOne but found FilamentOne to release a decent bit more VOC’s. I understand you are on a P1S, so me using an X1C is a bit different, but maybe some stuff will translate.
When it comes to printing ASA, I used the Engineering Plate for both of my X1C’s. One uses the Liquid Glue, the other glue stick. I applied it about 3 months ago and so far, have had zero need to reapply. I find that many users try to remove the print while the bed is hot and touch the plate alot…dont do this
The Liquid Glue can leave marks on the print that seem to be very hard to remove. Not found a good solution to this.
As for print settings, I find many people are using settings that are wrong, post it online, only for it to get copied over and over again.
Filament Settings:
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I print at 260-270C depending on the color, bed at 90C, with calibrated Max Volumetric Speed. Typically, I run the Max Volumetric Speed around 5 mm^3/s slower than the true “max”. (since reading comprehension seems to be lacking for some, I run the Max Volumetric Speed slower than whatever I measured. For ASA, most are around a max of 25-30 mm^3/s
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For cooling, I run the part cooling fan at 40-65% depending on the part and color. If you remember high school physics, dark colors get hot and radiate a lot of heat, white colors reflect a lot of heat. While the concept in its direct application is different than on 3D printing, certain concepts do apply. It is important to remember that if a part is not structural and appearance matters, you want the cooling fan to be a static setting. This means enabling: Keep Fan Always On and Setting the Fan Speed to be the same on both parts. There is a new setting in Orca that seems to override this setting, so you might have to disable Force cooling for overhangs and bridges if you find it acting weird in the preview.
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I do force Spiral Z Hop in the Machine Settings as I have found good success with it so that will affect the filament.
I also disable the Aux and Chamber fan as they cause either uneven cooling or remove the heat inside the chamber. I also run a BentoBox which does stabilize temps better and allow for even heating, coupled with good VOC reduction.
Processes Settings:
I run a customize setup using the best options from profiles like the converted Ellis Voron settings, to some tuned calibrated settings, to what I have found best in my own testing. YMMV
All of my filaments are individually calibrated for both flow and pressure advance. This was done manually in Orca as I find the Ellis pattern to better than just lines, as well as, doing Pass 2 with Flow Ratio set to 1 as I have found PolyMaker ASA to flow VERY well so it needs to be smaller than 1.
Under the current X1C firmware, it does seem that the auto pressure advance is very accurate. Maybe .005-.01 too high. I error on the side of layers bonding, versus a perfect 90. Still undecided on Auto Flow Rate.
Quality:
Layer Height
Layer Height: .16mm
First Layer Height: .2mm
Line Width
Default: .42mm
First Layer: .5mm
Outer Wall: .42mm
Inner Wall: .45mm
Top Surface: .35mm
Sparse Infill: .45mm
Internal Solid Infill: .5mm
Support: .42mm
The rest for this tab is default besides enabling Arachne and Avoiding Crossing Walls set to 200%
Strength
Most of these are default or changed print to print. I run 3-5 wall loops and Gyroid, Cubic, and Support Cubic depending on the part. I do enable Combine Infill and sometimes disable Ensure Vertical Shell Thickness if the part’s geometry means that with it enabled, it adds a ton of Solid Infill to the print.
I am still trying to determine if in the latest version of BambuStudio/X1C firmware, Monotonic Line and/or Only One Wall on Top Surfaces is causing rough top surfaces on my prints.
Speed (I dont feel like typing units on these )
This is where the fun begins
First Layer: 50
First Layer Infill: 105
Outer Wall: 150
Inner Wall: 300
Sparse Infill: 330
Internal Solid Infill: 300
Top Surface 100
Slow Down for Overhangs Enabled.
Rest is default besides support settings (I use HIPS as an Interface)
Overall, these settings work very well for me. It could be because PolyMaker flows so well, I used Black, Red, Green, and Blue which hold heat well. I find Black flows so well that I have to really lower flow ratio.
If you need structural parts, I think all of these settings would work, but basically drop the walls to max of 80mm/s. Walls do more strength than infill so leaving that fast should be fine. Cooling would need a lot more testing at slow speeds.
Let me know if you have any questions.