My model has a 1.2mm hole but it won't print

Scratching my head here.

I have a model that has a small 1.2mm hole in the middle. I slice it and in the previews it literally shows the nozzle following the appropriate path to resolve it. But it keeps printing it as solid.

I’ve been trying concentric top surface 5 layers as it’s a sphere.

Nothing out of the norm in my settings. I just can’t seem to find the source of the problem. Is it in the model which I exported as a 3d print from Fusion 360.

Any ideas ?. The print has no hole even though the image looks like it that’s like an artifact and not a 1.2mm hole


Holes under ~1.5mm have a chance of closing up during print with 0.4mm nozzle. I haven’t tried 0.2mm nozzle, perhaps you’ll have better luck with that. Otherwise, increasing hole size to >1.5mm should help.

hmm. Interesting, I’m actually using a .6 nozzle. Worth a try though to test increasing hole size.

1.2mm is like 2 full line widths I would think it should be capable.

Let’s see.

When the extruder extrudes in a circle, the radius described by the extruded plastic is shorter on the inside of the circle and longer on the outside. The nozzle actually moves “slower” relative to the inside of the circle compared to the outside of the circle. The flow can’t be adjusted for that, the nozzle extrudes like both sides of the extrusion are extruding at the same speed. So the plastic towards the inside of the circle squishes inward and the opening gets smaller. And the problem gets worse the smaller the hole is or the larger the nozzle is.

There’s actually a setting in the slicer to account for this. XY Hole compensation or something like that, can’t remember, not where I can fire up the slicer to look.

1 Like

The hole is there, just run an appropriately sized drill through it to clean it up.

image

Also suggest using variable layer height as this will help with your layer stepping on the top of the model.

2 Likes

Thanks for that info on drilling hole :). I did do adaptive height it just looks bad still. Appreciate the reply. Thank You

Well friends. Thanks for all the valid input. I did a test with 3 hole sizes.

1.2mm
1.8mm
2.4mm

The 1.2mm is indeed to small for the .6 nozzle but may work if I experiment with the XY Hole parameter mentioned above.

For now I’ll press forward with the revised enlarged hole.

Thank you very much for all replies.

This
image

is in here
image

You just need to clean it up!

:wink:

1 Like

haha. I’m in a constant struggle expecting Nasa quality with what many would consider a glorified toy…but damn it’s impressive what this machine is and doing