What I haven’t seen mentioned in this thread is whether you’ve tried recalibrating the filament. It’s easy to assume the hardware needs maintenance, but more often than not, the filament is the simpler thing to adjust. Also, if you’re not experienced with hardware maintenance or lack the proper tools, you can sometimes make things worse. That’s why I suggest starting with the easy fixes before jumping to hardware adjustments.
The issues you’re experiencing could be hardware-related, but even in those cases, they can often be addressed through slicer settings and calibration.
I hope this doesn’t come across as a lecture, but before you proceed with these steps, please do yourself (and all of us) a favor: dry your filament properly. Don’t just say, “I dried it for X hours.” Weigh it before drying, then dry it, and weigh it again to confirm if there’s moisture present. Bambu claims PLA doesn’t need drying, and usually it doesn’t, but we’ve seen too many instances posted by members here where even PLA has been affected by humidity when left out in the open.
I also tried to recreate what’s likely happening with your model. It seems like your pressure advance needs tuning. Here are examples of the effects of different pressure advance settings.
Here’s a another view.
Try changing your pressure advance but don’t presume that 0.020 is correct for your setup. Or better yet, use the pressure advance PA Pattern test in Orca slicer to best calibrate your filament and then test it on a section of your model using the cut tool and refine it further from there if you seek perfection.
This is what a PA Test calibration pattern will yield and what you want to look for.
The way you use this test is to note which corners and edges yield the largest gap-free results. Often you’ll find that it isn’t one set of lines but more like a “vote” between competing results. In that case, you just pick a value between the two PA numbers. In this example, conveniently 0.010 seems to be the best. Also, use your camera to take a picture and zoom in, it will be easier to spot results.
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