PETG HF Roll Printing Issue Even After Drying

Hi everyone,

I’ve been printing with Bambu Lab’s PETG HF for a while now, and it’s been fantastic — consistent results pretty much every time. I always dry the filament for about 12 hours at 65c before use (using a filament dryer), and it prints beautifully.

However, I recently opened a new roll of PETG HF and, despite following the exact same drying process (12 hours at 65°C), I noticed a dotted or pitted texture on the outer walls of my prints — as if the filament still had moisture in it.

Assuming it might need more time, I dried it for an additional 12 hours (total of 24 hours), but the issue persisted.

To rule out the printer, I tried a different roll of PETG HF on the same machine, and it printed perfectly — no texture issues at all. That tells me the issue is isolated to this one roll.

Here’s what I’ve ruled out:

Same slicer settings, same printer, same environment
Filament was stored with desiccant and sealed
Roll feeds smoothly — no tension or tangles
No visible defects on the filament strand itself

Has anyone else run into this with PETG HF? Could it be a bad batch? Over-dried maybe? Or internal moisture saturation from the factory?

Would appreciate any insight, or if this is something worth bringing to Bambu support directly.

Thanks in advance!

When drying do so based on weight. I take the weight before and after the drying process and then decided to continue with drying. You will need to know the weight of your spool.

ie
Polymaker - cardboard spool 140g
Bambu - Plastic low temp 207g, Plastic high temp 217g, cardbord core 37-38g

Plastic and cardboard spools hold moisture.

I’d start by calibrating the new spool.

I calibrate each color. I’ve found very different K and PA between colors.

Ironically I just finished a spool of PETG HF Dark Gray in the middle of a model loaded up another and the color is so far off that I have to start over.

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