Poor quality on exterior walls. Grains and gaps

Hello everyone, I am new to this forum and in general with 3D printing. I recently acquired the A1.

I’m having problems on all the walls. I have tried using different basic PLA and silk PLA but they all do the same thing. I have also tried drying the filament for 10 hours. I have also changed the position of the piece but they all give me the same problem. I have contacted Bambu Lab support and they have not responded for a week. I don’t know what I’m doing wrong but I’m a little desperate. Could you help me solve these problems?

I also attach a video where you hear a very strange noise as if the hotend was colliding with the already printed plastic.
Thank you very much for your help!



Have you calibrated your filament? This looks like a flow rate problem. It’s also a common thing I’ve seen with off-brand filaments that are just plain garbage. What filaments are you using.

Also, what are we looking at in this example? Silk? regular PLA? What brand?

Are you feeding this directly or going through an AMS? I ask because another possible explanation could be that you’re seeing gaps in extrusion due to excessive friction along the feed mechanism. While we’re on that topic, what temperature are you running the nozzle at? Did you do a Temp Tower to validate your filament?

There would be more answers than questions if you provide this information up front.

First of all, thank you very much for your quick response.

Answering your questions:

  • Bambulab PLA Basic silver, Sunlu PLA silk.

  • I have done manual filament calibrations, both Flow Rate Calibration and Flow Dynamics Calibration.

  • I’m using the AMS lite, I honestly didn’t think that friction could be the cause of the problem, I could try another slot or without the ams lite.

  • I am printing with the bambulab profile, 220 degrees

Ok. Armed with that information, here is what I might suggest.

First, if you don’t mind spending the extra time, try printing at quite mode if the A1 has it. It will be found only in Bambu Studio and only after you start a print job. It will reduce all print head movements to 50% It will give any filament you are using the best possible chance to print well at the expense of doubling print time but in return, you will get the best possible print without going through calibration. Note that when you click on it, it may take up to a minute to move into that mode after print starts. Monitor it to make sure. It usually will do this at layer changes or after the plate warming phase.

___________________________________

Don’t trust the presets

Let’s start off with the assumption that you can’t trust the presets. I found this to be especially true with anything other than Bambu’s regular PLA preset but let’s be honest, even a blind squirrel can print great prints with standard PLA.

Silk is it’s own challenge. You’ll have to do a lot more trial and error but just know that Silk likes nozzle temps a lot higher and in my experience as much as a 15-20c boost was necessary for some prints. For now, I am going to focus on PLA only.

___________________________________

Calibration with Orca

You didn’t mentioned it but if you aren’t already using it, download Orca Slicer. You’re already familiar with Orca even if you don’t know it yet because it’s a fork of the Bambu Studio source code. You can also run it on the same computer, you don’t have to pick one over the other. But Orca has calibrations that I’m going to reference here.

You’ll notice this new button at the top of Orca. Visit the tutorial wiki page for tips on how to use each one of these.

image

No 1 Tip!!! Always save the results in your filament profile and start a new project to clear out the old values before beginning each test.

Max Flow Rate

Given your photos, this is where I might start.
image
Don’t bother with the default settings. Use these instead. This will be much faster as it will move the measurements in 1mm increments and will confine the test to the range most PLAs perform.

image
It should look like this after you slice it with speed view turned on. Note the speed change at each layer as the filament pours in a continuous ribbon.

After you measure where the filament starts to degrade(refer to tutorial) then enter that here in your filament profile:

Pressure advance tower

Tip set PA to off to make the math easier during calibration.

image

Although there are three PA tests, the most convenient is the PA Pattern but the most accurate is the PA Tower which can take over 20 minutes to print. Hint: if you’re watching it and it starts to split, you don’t have to complete the test. The third is the line test which you probably already did and is quite useless unless you have a great eye.
image

image

After measuring with a ruler as per the tutorial, enable PA enter the value here:

image

___________________________________

Optional calibrations but may not be needed for your specific situation.

Temp Tower

You “might” want to do is run a temp tower. I’ll refer you to this link I made a few days ago in another post on how to use a temp tower effectively. I say “might want to do” because for your situation, I’m guessing that it’s not totally temp related and a temp tower may not provide meaningful information(especially for silk) as I noted in the post I linked to. So you would be forgiven for wanting to skip this step since it represents 30 minute print.

Flow Ratio

Although I never found this 2 pass system very useful. It is a worthwhile check. The tip I would give is that you want to run this with the flow ratio set to 1.0 rather than the default 0.98. It just makes the math in the tutorial easier to use. I say I’ve not found it very useful because there have been only a couple of filaments where the difference between the 0.98 and where it calibrated to was noticeable. Surprisingly, the presets for Overture Matte PLA, a well respected brand, was one of the presets that was wildly off for me.

2 Likes

Thank you very much for all the information provided. It’s a pleasure to have people who can help you.

I have followed your instructions to the letter for doing the calibrations. And surprisingly they have gone super well. All the tests have given me excellent values and the pressure tower has given me the same value that is activated by default.
I attach a photo of the test results.

I really don’t know what I can do, I have obviously used the same filament as in the failed piece.

On the other hand, I have tested the object in question once again (15 hours printing) and I get the same results. But it is interesting to see how in the walls that have filling (that is, those that are not so thin) this does not happen.
The model does not have the problem because it is taken from Makerwold and people have done well with it. But this event happens to me on walls that apparently are thin (something I don’t understand either because the first test I did was a wall with only one layer


Thank you very much again for your great help. I hope I can find the problem

SOLUTION!!

Good afternoon. I have further investigated the head rubbing sound issue. This sound can be seen at the end of the video attached in the first message of this thread.

This friction with the already printed plastic was causing all the problem with the walls.

Solution:
Filament profile → Z jump: normal.

After activating this in the filament profile, the friction problem disappears and when printing the part the problems in the photos are no longer seen.

I do not understand why I have to enable this function, nor do I understand why it is not enabled as standard or is not necessary.

I hope this thread can help more people with this friction problem.

Again thank you very much for the help

2 Likes