Refill reel adventure….. end on job failure and start over…

For the first time I used a refill filament. I open the old reel, put on the new refill. Struggled getting the the plastic reel back together until I realized there is a notch the needed aligning. Got it together and placed in the AMS. Started a print, trouble started almost right away. The refill reel had a bunch of filament on the side of the reel and it jammed and would not feed. I had to pull hard to get the filament to feed smoothly so it would not jam. Eventually I got the filament to feed from the top and it seem to start working. A little while later I found the AMS was jammed up again. This time the reel had come apart and the filament was all knotted up…

So I cut the filament and tried to get the filament back on the spool, to no avail. I also thought it would see its out of filament and would automatically switch to the other filament, it did not. I ended up just cutting off the knot and tried to the filament back on the reel and so it would come off properly. I found out there is a catch on the reel when you put it back together that needs to snap. Evidently I had not engaged the snap, which is why it fell apart in the first place I guess.

So I put the reel back in the AMS and hit retry. The reel would not load, the reel kept going backwards. I would push the filament in to the opening hit retry the reel would go backwards and pull the filament out. I eventually gave up, and power-cycled the printer and cancelled the print.

I had the exact same filament in the AMS, it would be nice if on the screen I could just tell it to switch to the other reel. Since I had cut the original filament hoping it would just switch to the other reel, it did not.

Second, the winding on the refill reel seem to have been suspect, since a bunch of it seem to have come off the side and not the top. I will need to pay more attention to this in the future. The included photo shows the reel after it came apart. Also, there seems to be a bit of a gap between the refill filament and the reel where the filament will fall into potentially and cause problems. Anyway, I am going to start the job up again, wish me luck….

I believe you have to tick the box from the printer options page in BS to make it go to the next reel on filament runout.

Make sure you print some locks and put them into the inner slot to insure the wides don’t come apart. … i posted a remix with 10 of the locks om MW

I get this sometimes. The refill spool is narrower than the spool its going onto sometimes, which allows the filament to get stuck between the spool and refill. One of the problems of using multiple 3rd party suppliers.