I used to print the PolyLite PETG and MulticompPro for a few months. And it was OK, until last week. Suddenly it started printing like this and I can’t trouble shoot the reason.
I’ve also had some ultra-thin strings with BBL PETG and haven’t sorted it out fully.
Also, after printing with BBL PETG and standard settings, the nozzle clogs and BBL PLA won’t feed through every time, requiring the needle to be pushed up the nozzle and a piece of filament to be pushed by hand through the top of the nozzle to unclog it.
I also like printed result, but 270C is more than suggested as a higher limit in the datasheet. And I’m not sure if that is something I should ignore. But on the lower temperatures I had considerably more stringing (hair-ing?) and less layer adhesion.
Regarding the clogging - haven’t had that (yet?). I do have another issue. The nozzle is so hot that after print ends and printer wipes the nozzle, the plastic leftovers are still dripping from the nozzle. Thinking if before wiping the nozzle should be cooled down to 230 and only then wiped. And use the same temp for filament purging before prints. Perhaps, a subject for a separate topic.
During print lower temperature (up to 265) results into some “holes/gaps” in outer wall layer. It is noticeable (a few mm long), but I cant trace why and where exactly is starts. It doesn’t seem to be on the “seem” of the layer.
I think the high temperature being used is going to complicate identifying what is wrong. It may be compensating for a fault elsewhere, and could be misleading.
I suggest go back to standard everything: 0.4mm nozzle (if it’s anything different), standard 0.2mm profile, standard profile temperatures and extrusions rates, the works…
Then run manual flow dynamics calibration, inspect the test and update the K value.
Repeat systematically. The test block is small, so quick and cheap to test multiple times.
Change only one thing every time. You should converge on better results.
Other things to consider: worn (enlarged) nozzle, extruder slipping (inspect inside - I recall a Wiki article on how to strip the extruder if it’s not gripping filament).
Please post back what you discover. I’m very curious. Good luck