@JonRaymond Thank you
Hello gentlemen,
started to have the same issue as everyone and I see that some people solved the problem differently than others and meanwhile someone still has the same problem.
I would like to share my way (or rather a non-permanent patch) that I use to solve this problem:
I’m using the 0.2mm preset of BambuLab studio, the only parameter I changed is the INFILL percentage; some parts need more strength than others for my project.
The filament is PolyTerra PLA, and yes, fresh and new from the box.
All parts printed with a 15% INFILL rectilinear have no problem with the top surface; the problem occurs when the INFILL is increased at 80%.
It’s really bad…
I tried to do a flow rate calibration and re-printed the same part, nothing change and very different from the piece printed in the flow calibration:
Then I though: all parts printed with a 15% INFILL look good and all the pieces printed in the flow rate calibration look like a 15/20% INFILL (correct me if I am wrong).
So I re-printed the same part but with the same INFILL (15%) and this is the result (right one):
Much better!
It seems like the slicer does not take into account the INFILL and always pour the same amount of filament: in a case of 15% INFILL some filament will “bend” or “fall” inside the gaps of the INFILL leaving room for the last 3/4 top layers, while with an 80% INFILL there is no room for the overextruding top layers thus overlaping on each other making the extruder touch the last top layer living marks.
I decided to print again with 80% INFILL BUT with the flow rate at -5 and skipping the second step of the flow rate calibration
Well would you look at that, now 80% and 15% are the same.
TOP: 80% INFILL flow rate 0
MID: 15% INFILL flow rate 0
BOT: 80% INFILL flow rate -5
To make sure that the new flow rate does not affect the 15% INFILL profile too much, I printed the part again at 15% INFILL with the new flow rate:
TOP LEFT : 80% INFILL flow rate 0
TOP RIGHT: 80% INFILL flow rate -5
BOT LEFT: 15% INFILL flow rate 0
BOT RIGHT: 15% INFILL flow rate -5
And compare with the pieces of the flow rate calibration, completely different! The -5 from the calibration have gaps, meanwhile the finished prints do not.
Now, as I said, this is not a definitive solution because it varies from the type on infill, the percentage, materials, etc… but I think an automatic “X factor” flow rate variable based on the percentage of INFILL would be very useful.
Or maybe there is and I’m not aware.
Maybe I just discovered hot water?
Do you think the K factor would help? I have a P1S so no auto calibration of flow and I don’t even know if I can use that parameter.
I never touched it because at 15% the prints always came and still come out fine.
If you have the same problem and in the flow rate calibration the 0 piece is the best, try change at -5 (or +5 if under extrusion) and see if that helps.
Have a nice day