I have little experience in 3D printing, as I only recently started, as a hobby that I really enjoy.
I have recently been having some difficulty with the final finish of a part, which after being printed in white PETG bothered me. In other colors (PETG and PLA) they never caught my attention as much.
In the photos below, a crack is clearly visible at the interface of the top layer with a vertical wall. I have been reading on the forum and watching videos on YouTube and I have made some changes to the number of top layers and the thickness of the top layer.
Am I doing something wrong? Is it a design problem?
Most common results for regular filaments give a K-factor value between 0.02 and 0.04 as long as the hotend is free from any partial clog, and the extruder is clean.
Not a true fix to a root problem, but running your top layer as CONCENTRIC will fill your top layer along the same geometry and probably eliminate that transition.
I’ve done this to eliminate the same problem, although my gaps were not as significant as yours appear to be.
I have resolved similar issues by opening the filament settings, and increasing the flow ratio. There are some PETG filaments that I needed to set the flow rate as high as 1.03 to prevent under-extrusion flaws on the print. Try small increases and a small test print.
I think your main problem was the change to the top layer (but the default K factor is big too). Before, it looks like you chose rectilinear, which is a criss-cross pattern and I don’t think that was a good pattern for the geometry. Concentric is a good choice, but honestly, I would have just stayed with the basic default pattern Monotonic (I believe). There’s a good reason its the default.
Was there a reason for the update to rectilinear? Where you looking to get a particular look?
At the beginning of my struggle, I changed the top layer pattern to rectilinear in an attempt to improve, so I think concentric helps a lot, but the K factor was the determining factor.
Gotcha, that leads me to believe it was simply the K factor. 0.080 is 4x the normal value. I can’t remember which way will lead to under extrusion, but being 4x off can definitely lead to something problematic.