Why this model can cause nozzle block and print in air

That’s almost the same as what I’m experiencing. Very interesting of mine is the failure is weirdly consistent and predictable.

Until last night, I changed the ‘triangle’ grid pattern to a bigger hexagon with 1mm spacing of the pattern, it passed the grid print for the first time. But… failed with same issue close to 90%, sadly.

An interesting thing on extruder not sure if its same to everyone own P1 series. Default extruder spring tension seems to be at maximum point the first time I open the extruder, i.e. the screw controls the spring has been set to the tightest point and making spring very ‘squeezed’. Haven’t doubt about it as I was fine printing for the last few months until I saw JohnnieWalkerBR’s first post: P1S Stops extruding mid print