Constant extruder skippings? / or motor skippings?

Hello!

A couple of days ago I started to struggle with constant “extruder skipping” / or “motor skipping”

My P1P was in use for 2 months with no issues. After 1 month of use, I build an enclosure - no issues at all, printing flawlessly
Then I started to deal with constant skips / sometimes clogs for no reason

My initial setup is P1P + enclosure + chamber fan + MC Board fan + Chanber fan + hardened steel gears and nozzle
I use all default settings of Bambulab studio

To fix “extruder skipping” / or “motor skipping” I tried:

  • Assemble/reassemble extruder
  • Change hardened gears to stock stainless steel gears
  • Changed nozzles 2 times (from hardened to stainless, then from stainless to brand new stainless, so I don’t understand the reason for potential clogging)
  • I do some cold pulls from my extruder to clean my nozzles
  • I tried to use 3 different materials (PLA, ASA, and 2 different PETG). First, clog I get with ASA
  • Reset my Bambulab studio to the factory
  • Downgrade firmware of P1P from 1.0.4 to 1.0.3

Can be this issue related to the extruder motor?
I almost gave up on this issue :melting_face:

PS: excuses for my English. I’m not a native English speaker

Attaching some pieces of evidence of my issue

Video of issue:

Additional videos of extruder work (may be helpful):

How the extruder works (without hotend):

How the motor works (without extruder)

My gears:


My extruder:



Just tried a brand new 0.6mm nozzle - same issue
extruder gear (or motor) clicking like in the attached video Vimeo

Wondering did you make sure your MC board fan is working properly.

I enclosed my P1P and added fan etc.
I forgot the MC fan g-code and didn’t realize the fan wasn’t running and I had very strange issues with my P1P

I found that I had forgot the g-code added it to the strat g-code for the machine, made sure it was running when it was supposed to be and haven’t had issues since.

This is just a thought

1 Like

Hi!

Thanks for reply

My MC fan works correctly
I added start/end fan gcodes right after installation and enclosing
Then I was printing >1 month with no issues…

One of my P1P’s is suffering the same thing. Without a hotend attached you can hear it skipping/slipping on the filament.

Nozzle works fine on other printers.

Problem persists after cleaning the gears.

I have put in a ticket with support on Monday but still waiting for a reply.

2 Likes

Finally, I’ve reached support!
They said they’d send me motor replacement
So after their investigation of my videos/photos support decided it’s hardware issue with the motor

Hey
I have the same issue on my x1c
Did the motor replacement work?

Hi!
I have just received a motor replacement (support team sent me a new one)
After replacement printer works like a charm!

1 Like

Hi @aguretsvlad I have the same issue, in light of support taking in the magnitude of weeks to respond, did they provide instructions to replace? I can only find a guide for X1 no P1.

Thanks,
Darren

Hi!

I found the manual here Replace the extruder motor | Bambu Lab Wiki

But I have a sad update :frowning:
Motor replacement fixed an issue for a little time. Now I have the same behavior again

Support decided to send me MC Board replacement (but they aren’t sure 100% that issue is related to broken MC Board)

So, I’m waiting for another replacement now…

1 Like

Oh that is sad news :confused: Ok, well please keep us up to date, I suppose I’ll raise a ticket myself XD

Mine stopped clicking… its just stopped doing anything :smiley:

Best,
Darren

sure!
I’ll give any updates in this topic as I receive a new portion of replacement details

Hi!
Just replaced the MC board with a new one. No changes…
Returned to support communication with new details

Have you solved the issue? I’m having the same problem

Maybe it’s not the same problem. I changed the extruder gear and started having this issue, make sure the two bearings on that gear’s shaft are in place. In my case one of the bearings remained on the previous gear and I didn’t notice.

Any updates on this issue ? I have the same… changed motor… no fix… starting to get frustrated… Is this after some update I wonder… seeing a lot of this same type issue lately on forums…

Have you performed a cold pull/changed the nozzle to make sure that there is nothing blocking the flow?

4 Likes

Ohhyeah…brand new nozzle… still same… different filament…same issue…
“cold printer” works… after about 30 min in print, when things get to a temp, it seems, then it begins… I suspect its some board solder issue maybe, soldering “opens” when getting tempered…

Brand new hotend,new gears, brand new motor… I actally cant see whats causing this… Costed me 150$, still nothing…

Sometimes there are problems with stepper motors if the cables connecting the control board to the motor make poor contact. The ends of the wires in the connectors lose the connection. At first, problems with dropouts occur rarely, but over time they become more and more frequent until the problem becomes permanent. The stepper then no longer runs smoothly but stutters. Steppers are very robust and do not break easily, unlike the connection cables. Therefore, if I have to replace the stepper, I would look there first. It is also possible that the stepper has a problem with the connections (sockets) on it.

1 Like