Warped bed :( seems like a common QC issue

After having adjusted the three points of the bed manually with the Bambulab process (well using a paper as always, doing it only with eyes is pretty hard on a mirror), the ABL widget is now nearly not moving more than 1mm (approx 100µm) all over the bed.

Even when going from one side to another, ABL widget not moving, the worst seems to be the back right corner wich seems to be 100µm higher than the three other corners, this cannot be fixed by the manual bed levelling process, but at some point, not sure it have any interrest to try getting something better.

Will give some more information, pictures, details, etc… tomorrow when I will have finished and tested everything

Could you not magnetise the mirror to the original bed? Not sure why everyone seems to be preferring to use blobs of silicone which will be a chunky insulating layer and a pain to remove, when the bed is already designed to be magnetic…

Is it possible that because the z axis is not all wheel drive (3 motors) but rather a single motor driving a belt to all 3 points plus a 4th added point from the auto tensioner that the z rods are not moving at exactly the same rate ?

That alone may cause some discrepancy in the accuracy of the 3 points of movement

You could use your leveling design that you graciously put together and install it on all 3 bearing tops as a test

It wouldn’t surprise me if you find the corner with the discrepancy is moving at at different rate than the other 2 :thinking:

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To compensate for deformation between aluminum and mirror with minimal air left

But I will see tomorrow not yet decided

Ah I see. Maybe something like this then - ARCTIC TP-2 (APT2560): Economic Thermal Pad, 50 x 50 x 1.0 mm (1 Piece) - Thermal pad, Excellent heat conduction, Low hardness, Ideal gap filler, Easy installation, Safe handling - Blue : Amazon.co.uk: Computers & Accessories

At least it conducts heat, where silicone would be a bigger insulator than the air was. (despite what the link says, the pad linked is bigger than the bambu heat plate)

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Thermal Pad is a great idea, but I already have everything on hand now. Silicone is not the best choice but I use it only as a glue, the layer will be very very thin

Is it possible to delaminate the heater from the aluminum plate ?

I dont think so. It looks like a headbed from my Creality and I tried it on a old defect unit - it was impossible to remove it. Its not a 110/230V silicon heat unit

Something like this might work, but would still require some kind of thin layer of glue

I was hoping to find what model it was and get another and mess with a custom bed at this point. I’m not seeing a good way to get it off without damaging it.

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Hello, so I have now a perfectly flat bed, still making testing (temp, weight, aux fan, etc…) to see if it does not have any downside, and I will post all detailed informations, maybe some will be interrested.

It is basically three layer on top of the aluminium bed:

  • double sided 3M 468 MP
  • 3mm mirror (I wanted 2mm but local store did not have this thickness, I think it would be better)
  • magnetick sticker (quite thick)

@Nirin I have finally used a “3M 468 MP” double side sticker rather than silicone mastic, problem with that is that it let you only one chance, nearly impossible to adjust the bed position once sticked, but that’s worked very well, just not very convenient.

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Can you also create a dedicated thread in the User Mods section? I think many will be interested in those details and it’ll likely get lost if you only post it in this gigantic thread.

Other than cost and easy access, any known benefits over using borosilicate glass?

I don’t know, appart what you said, price and easy access

Nonsense, silicone has quite good thermal conductivity compared to air, about 0.2 W/m·K on average for non filled types, air has about 0.025. Cheap white thermal pastes have about 0.8 W/m·K for comparison. It’s better to have silicone to fill all of the gaps than having nothing.

Thermal pads are only good if you have a thick gap to fill. Otherwise it’s better to have much thinner filler layer even if filler material has worse thermal conductivity.

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The good thing about a thermal pad is that it DOES cancel out imperfection and unflat beds. It will prevent the glass top from slowly taking on the form of the warped bed below.

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Nope. It will fill the gap with the least of distance but areas with the most of distance will have gaps remaining. Thermal pads are not something you can sneeze that easy. Even super soft types will not do the job of filling uneven gaps on area this large. As of gluing them, you may have some luck with very hard types which can be barely squeezed but not with soft ones. Not to say they will start leaking silicone oil after some time under high temperature.

If we’re that worried about conduction. CPU thermal paste would do it.

You are forgetting that the air gap for most of the plate will be in the order of microns, up to maybe fractions of a mm at the thickest parts. Vs a layer of silicone which is going to be fractions of a mm at its - thinnest-.

So I assume by nonsense, you mean “yes, the silicone will indeed still be an insulator. You are correct sir.”

You’re right that the air gap is also an insulator, but neither of them will be good. While a thin layer of thermal paste or pad will be better than either option.

The solution he ended up using of an extremely thin layer of 3m adhesive is going to be better than the silicone, and was a good pick. Though I’d still have liked to see a thermally conductive metal option to make use of the magnetism, rather than a permanent glue fix (for a final product version I mean, for testing purposes he’s doing a fantastic job).

Interested to see how it turns out.

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You are forgetting about uneven bed where you will have like 0.5mm or even larger gap in the middle. In any case, if someone wants to use silicone for a whole bed, usual RTV silicones will not work as silicone in the middle won’t cure as it will be sliced between aluminum and glass which do not pass moisture required for curing. Magnet rubber will pass some but not that far. So only two component silicones will do the job. BTW there are some silicones with high thermal conductivity like 2 W/m·K but they are very expensive.
“The solution he ended up using of an extremely thin layer of 3m adhesive is going to be better than the silicone, and was a good pick.”
But it won’t fill any gaps, therefore not better than air unless both surfaces are flat.

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